Precision Plastic Joint
- Company X asked SynerComp to find a supplier for a three-piece plastic joint for a new toy.
- We redesigned the joint and produced engineering drawings, based on the customer’s description of the desired product and a sample of a similar joint.
- We visited several factories with injection molding capabilities, and selected a qualified supplier. The customer accepted the quotation for tooling and the part price.
- We inspected the first articles and noted nonconformities. The supplier modified the molds, and sent modified samples. This process repeated itself four times before SynerComp felt the joints were acceptable. Samples of the joints were sent to the customer, who gave unqualified approval.
- Company X placed an order for plastic joints, which were produced and shipped to their full satisfaction. SynerComp processed the order and handled all the export logistics for the customer who was able to receive the product without ever having to travel to China.
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Ergonomic Bicycle Saddle
- Company Y engaged SynerComp’s services to redesign an existing product for the purpose of market expansion.
- We redesigned the product using 2D AutoCAD and 3D ProE design packages to optimize the design, based on discussions with the customer and a sample of the previous generation product.
- We identified and qualified suppliers for various components of the product. This complex product required metal machining, stamping, bending, plating, plastic injection molding, and polyurethane reaction injection molding.
- We are delivering the complete product to the customer as an OEM, by performing supplier management, quality control, final assembly, and shipping to the customer.
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